ROTOSTAT CX
OVERVIEW
- Optimum shear rate and tank circulation
- Superb emulsion stability for extended shelf life
- From lab models to production sizes up to 100 HP
- Mixing head diameter sizes, motors, seals, mountings, and more
- Single shaft, obstruction-free design
- One-piece clean-in-place (CIP) mix head
- Optional secondary impellers
- Low-Profile Belt Drive for Low Headroom Applications
HOW IT WORKS
Our emulsifier's mixing head, a beacon of innovation, features a meticulously designed internal rotor that is encased by a stator, which not only revolves freely but is also equipped with three robust external paddle blades. This unique design ingeniously limits the stator’s rotation to approximately 1/10th of the rotor’s speed. To illustrate, in the presence of water-like materials, the stator gracefully rotates at 360 RPM, complementing a rotor shaft that whirls at an impressive speed of 3600 RPM. This thoughtful engineering embodies our commitment to providing solutions that are not only innovative but also reliable, supportive, and immensely helpful in optimizing your mixing processes.
The rotor draws the product into the stator where the high shear action between the high-speed rotor blades and the slowly revolving stator rim subjects the material to an effective milling and grinding action prior to being expelled with high velocity through outlets in the stator rim.
As the emulsifier's outlets become the gateway, particles, agglomerates, and solids embark on a transformative journey. Here, they are met with a powerful symphony of cutting and disintegrating forces, meticulously engineered for an unparalleled reduction in particle sizes. This process is not just about size reduction; it's a testament to our innovative approach to optimizing every phase of the mixing process with precision and care.
Throughout the process, every particle within the vessel is guaranteed multiple encounters with the emulsifier's innovative mixing head, ensuring a uniform product is realized in mere minutes. This stands in stark contrast to traditional emulsifiers/high shear mixers, which may labor for hours to achieve similar results.
Rotostat CX Options
HEAD SIZES
- XP Models range 130 mm – 630 mm diameter (for high solids & viscosity)
- X Models range 130 mm – 838 mm (for low to moderate viscosity emulsions)
SEALS
- CIP or vacuum lip seals
- Single mechanical dry running seals
- Double mechanical liquid-barrier seals
MOUNTING
- ANSI flanges
MOTORS
- 3/60/230/460 volts (std.) or 575 volts
- White washdown-duty
- 304 SS washdown-duty
- TEXP
MORE
- Variable speed drives
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