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Boston Shearmill CX Inline Wet Mill for Chemical Processing

The Boston Shearmill® CX (BSM CX) series of chemical inline wet mills surpasses the capabilities of conventional shear pumps and colloid mills by providing very high throughputs at extreme shear rates.

OVERVIEW

Boston Shearmill® CX is an inline wet mill for chemical processes where product performance depends on particle reduction, tight dispersion control, and repeatable uniformity. When a shear pump or general high shear mixer can’t reach the required size distribution or stability targets, wet milling provides the intensity needed to reduce particles and improve consistency at production throughput.

Use this page to size a Shearmill® CX configuration around your flow rate, viscosity range, and particle reduction goals. For a clear “mixing vs milling” decision framework, link to the wet-milling section of our high shear mixer guide, then return here for final equipment selection.

HIGH INTENSITY
  • Designed to run 24/7
  • Particle size reduction
  • Disperse, emulsify, pulverize, macerate, crush, homogenize
MODULAR
  • Wide ranges in capacity, power consumption and tip speed
  • 3 heads + 3 shear levels for a total of up to 9 shear zones in a single pass
EASY TO CLEAN
  • CIP with no crevices, deadlegs, or open threads
  • Reduce solids particles with minimal dust formation
  • Low maintenance design

HOW IT WORKS

Boston Shearmill CXs are constructed of a multi-slot rotor turning at high speeds in close proximity to a multi-port stator. Each shear head of the homogenizer consists of a rotor and stator, each with a double ring design. This results in three distinct, high intensity work zones at each rotor / stator location where the mixture passes:

  • between the first set of rotor slots or teeth and the first ring of slots on the stator

  • between the first ring of slots on the stator and the second ring of slots in the rotor

  • between the second ring of slots in both the rotor and stator

Models with three shear heads provide nine high shear work zones to handle your toughest processing needs.

They are capable of processing very high throughputs at extreme shear rates producing an average mean droplet size of 1-3 microns.

A quick "exploded" view of how the Boston Shearmill works.

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Boston Shearmill CX

Model Specifications

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BSM 25-3
BSM 37-3
BSM 60-1 / 60-3
Tip Speed
115 FPS / 35 MPS
115 FPS / 35 MPS
94 FPS / 28.6 MPS
Throughput
5-15 GPM / 18-56 LPM
15-50 GPM / 56-190 LPM
40-165 GPM / 150-625 LPM
Motor / Speed
20 HP / 15 kW @ 10,000 RPM
40 HP / 30 kW @ 7300 RPM
75 HP / 55 kW @ 3600 RPM
Inlet
1.5 in. / 38 mm
2.5 in. / 64 mm
3 in. / 76 mm
Outlet
1 in. / 25 mm
2 in. / 51 mm
2 in. / 51 mm
Footprint (LxWxH)
26x27x21 in. / 660x686x533 mm
30x30x24 in. / 762x762x610 mm
64x25x27 in. / 1626x635x686 mm

The BSM CX series provides a wide range in capacity, power consumption and tip speed.

Models available for processing 5-165 gallons / 18-625 liters per minute.

*Motor HP/kW may be able to be downgraded depending on the application and shear head combination.

TRY BEFORE YOU BUY

Our trial program offers a hands-on opportunity to test our state-of-the-art equipment, ensuring it meets your standards for quality and performance. Take advantage of this risk-free option to see firsthand how our solutions can benefit your business operations.

Additional Customized Solutions

BSM CX Options

MODELS

  • BSM 25-3 (up to 3 shear heads)
  • BSM 37-3 (up to 3 shear heads)
  • BSM 60-1 (1 shear head)
  • BSM 60-3 (up to 3 shear heads)

ROTOR / STATOR

  • U – Ultra Fine
  • V – Very Fine
  • E – Fine
  • D – Medium
  • C – Coarse
  • G – Chopper (60-1, 60-3 models)
  • R – Ripper (25-3, 37-3 models)

MOTORS

  • White Epoxy Washdown Duty
  • Painted, IP55
  • Painted, Non Washdown
  • TEXP Explosion Proof
  • IEEE 841 Severe Duty, IP56, white epoxy

MORE

  • Many options available for Materials and Finish, Seals, VFDs, Wetted Parts