A leading cosmetic manufacturer was riding high on the success of a new lip stain product—an ultra-popular formula delivering long-lasting color. But the surge in demand quickly turned into a production challenge. Their existing low-speed prop mixer couldn’t keep up, taking over three hours to produce a single 500-gallon (or 1,892 liter) batch. Worse, trying to speed up mixing only led to inconsistent results and poor product quality.
Despite high demand, their mixing process couldn’t scale. With vital colorants and active ingredients requiring long hydration and dispersion times, the team faced an urgent need for faster, more efficient high shear mixing.
If they couldn’t meet production targets, they risked losing market share to competitors.
Results:
✅ Complete batch mixed in under 30 minutes
✅ Superior dispersion of pigments and powders
✅ Improved consistency and product quality
✅ Scalable process ready to meet demand
Unlike standard mixers, the Rotosolver offers a precision patented high shear rotor design that delivers powerful shear energy while ensuring sanitary conditions. It excels in:
Mixing powders into liquids
Hydrating gums and thickeners
Producing smooth, stable emulsions
Homogenizing viscous or shear-sensitive ingredients
It’s the ultimate tool for inline mixing, high shear homogenizing, and wet milling in industries requiring hygienic mixers and 3A-compliant equipment.
If you're facing similar challenges—whether you're mixing colorants, hydrating gums, or emulsifying actives—Admix has the right solution. Our industrial mixers, inline milling systems, and hygienic high shear mixers are engineered to handle the most demanding formulations in cosmetics, pharma, food, and chemical processing.
Let’s optimize your process with the right high shear mixing solution.
Contact us to speak with a mixing expert or request a demo.