Cosmetic Copacker Solves Inline Mixing Issues with Dynashear - Blog

In the fast-paced world of cosmetic manufacturing, production downtime and poor product quality are unacceptable. One major cosmetic contract packer (copacker) learned this the hard way. Their existing inline mixers were falling short—frequent maintenance, costly parts replacements, and inconsistent results were disrupting production and threatening product quality. Specifically, their mixers were failing to properly deagglomerate creams and lotions, leading to texture and consistency issues.

Recognizing these pain points, Admix proposed a solution: the Dynashear® DS-425, a high shear mixer engineered for challenging inline mixing, emulsifying, and deagglomeration tasks. Given the customer’s broad range of proprietary formulations—which couldn’t be disclosed in detail—we knew a flexible trial was the best path forward. The Dynashear’s versatility allowed it to be tested across multiple products with varying viscosities and ingredient complexities.

Time was critical. The customer was in urgent need of a solution, requesting the trial unit to ship overnight and we delivered.

Upon arrival, the inline mixer was installed immediately and put to work. With the local Admix representative on-site to oversee initial operation, the unit proved its value instantly. The creams and lotions processed through the Dynashear met—and even exceeded—the customer’s stringent quality standards. Smooth, consistent textures were achieved with zero clogging, no excessive wear, and no downstream bottlenecks.

Bottom line: The Dynashear delivered exactly what the customer needed—vigorous mixing, reduced downtime, improved product quality, and a fast, flexible deployment. For manufacturers facing similar challenges with high maintenance, underperforming inline mixers, the Dynashear is a reliable, high shear inline mixer built to outperform.